Assessor Resource

MEA305
Remove and install aircraft fixed wing flight control system components

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency requires application of hand skills and the use of maintenance publications to remove and install aircraft flight control system components of fixed wing aircraft during scheduled and unscheduled maintenance. Work may be performed individually or as part of a team.

The unit is part of the Mechanical Certificate IV (Aircraft Maintenance Stream) training pathway. It may also be part of a Structures Maintenance Certificate IV training pathway.

The unit is used in workplaces that operate under the airworthiness regulatory systems of the Australian Defence Force (ADF) and the Civil Aviation safety Authority (CASA).

Where a CASA licensing outcome is sought this unit forms part of the CASA requirement for the granting of the chosen maintenance certification licence under Civil Aviation Safety Regulation (CASR) Part 66, in accordance with the licensing provisions in the Companion Volume Implementation Guide.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Remove fixed wing flight control system components

1.1

System is rendered safe in accordance with the applicable maintenance manual and isolation tags are fitted, where necessary, to ensure personnel safety

1.2

Fixed wing flight control system component removal is carried out in accordance with the applicable maintenance manual while observing all relevant work health and safety (WHS) requirements

1.3

Required maintenance documentation is accurately completed and correctly processed

1.4

Removed components are tagged, sealed and packaged in accordance with specified procedures

2.

Install fixed wing flight control system components

2.1

Components to be installed are checked to confirm correct part numbers, serviceability and modification status

2.2

Mass balance of control surfaces to be installed is checked in accordance with the applicable maintenance manual, if required

2.3

Installation is carried out in accordance with the applicable maintenance manual while observing all relevant WHS requirements

2.4

Required maintenance documentation is completed and processed in accordance with standard enterprise procedures

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying relevant WHS practices

using relevant maintenance documentation and aircraft manuals to:

remove flight control surfaces

check the mass balance of control surfaces, where required

install flight control surfaces

remove power flight control system components

install power flight control system components

remove mechanical flight control system components

install mechanical flight control system components.

It is essential that safety precautions applicable to the fixed wing flight control system being maintained are fully observed, understood and complied with (especially flight control system inter-relationships with other systems where applicable). An awareness of dual inspection requirements associated with work on flight controls and systems must also be demonstrated.

Evidence of transferability of skills and knowledge related to removal and installation is essential. This may be demonstrated through removal and installation of a representative range of the fixed wing flight control system components listed in the Assessment Conditions.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

flight control surface and system component attachment methods

connection hardware and couplings

electrical circuit isolation and plug removal and installation

requirements for balancing of control surfaces

flight control system rigging requirements

requirements for independent inspection of work performed on flight control systems and components

relevant WHS practices

relevant maintenance manuals

relevant regulatory requirements and standard procedures.

Competency should be assessed in the work environment or simulated work environment using tools and equipment specified in maintenance manuals. It is also expected that general-purpose tools, test and ground support equipment found in most routine situations would be used where appropriate.

An understanding of component attachment methods and the need for adjustment or rigging and system operation as it relates to the work must be demonstrated before undertaking any action. The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on at least one (1) item from each of the following component groups:

ailerons, elevators, rudders, trim tabs, speed brakes, spoilers, flaps and slats

actuators – mechanical, hydraulic, pneumatic or electric

mechanical flight control components (cables, pulleys, guides, fairleads, tension regulators, control rods, bellcranks, torque tubes, chains, sprockets, control sticks, wheels or columns, trim wheels or handles, rudder pedals).

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).

Where the unit is to be used for CASA licensing purposes the Assessor must also meet the criteria specified in the CASR Part 147 Manual of Standards.

Individuals being assessed who have already attained MEA351 Maintain airframe systems of basic light fixed wing aircraft have satisfied the requirements of this unit with regard to common Range of Conditions variables. The Log of Industrial Experience and Achievement records relating to MEA351 Maintain airframe systems of basic light fixed wing aircraft may be accepted as also meeting the evidence requirements for this unit in the applicable common areas.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Remove fixed wing flight control system components

1.1

System is rendered safe in accordance with the applicable maintenance manual and isolation tags are fitted, where necessary, to ensure personnel safety

1.2

Fixed wing flight control system component removal is carried out in accordance with the applicable maintenance manual while observing all relevant work health and safety (WHS) requirements

1.3

Required maintenance documentation is accurately completed and correctly processed

1.4

Removed components are tagged, sealed and packaged in accordance with specified procedures

2.

Install fixed wing flight control system components

2.1

Components to be installed are checked to confirm correct part numbers, serviceability and modification status

2.2

Mass balance of control surfaces to be installed is checked in accordance with the applicable maintenance manual, if required

2.3

Installation is carried out in accordance with the applicable maintenance manual while observing all relevant WHS requirements

2.4

Required maintenance documentation is completed and processed in accordance with standard enterprise procedures

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Flight control system components include:

Ailerons, elevators, rudders, trim tabs, speed brakes, spoilers, flaps and slats

Actuators – mechanical, hydraulic, pneumatic or electric

Mechanical flight control components (cables, pulleys, guides, fairleads, tension regulators, control rods, bellcranks, torque tubes, chains, sprockets, control sticks, wheels or columns, trim wheels or handles, rudder pedals)

Procedures and requirements include:

Industry standard procedures specified by manufacturers, regulatory authorities or the enterprise

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying relevant WHS practices

using relevant maintenance documentation and aircraft manuals to:

remove flight control surfaces

check the mass balance of control surfaces, where required

install flight control surfaces

remove power flight control system components

install power flight control system components

remove mechanical flight control system components

install mechanical flight control system components.

It is essential that safety precautions applicable to the fixed wing flight control system being maintained are fully observed, understood and complied with (especially flight control system inter-relationships with other systems where applicable). An awareness of dual inspection requirements associated with work on flight controls and systems must also be demonstrated.

Evidence of transferability of skills and knowledge related to removal and installation is essential. This may be demonstrated through removal and installation of a representative range of the fixed wing flight control system components listed in the Assessment Conditions.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

flight control surface and system component attachment methods

connection hardware and couplings

electrical circuit isolation and plug removal and installation

requirements for balancing of control surfaces

flight control system rigging requirements

requirements for independent inspection of work performed on flight control systems and components

relevant WHS practices

relevant maintenance manuals

relevant regulatory requirements and standard procedures.

Competency should be assessed in the work environment or simulated work environment using tools and equipment specified in maintenance manuals. It is also expected that general-purpose tools, test and ground support equipment found in most routine situations would be used where appropriate.

An understanding of component attachment methods and the need for adjustment or rigging and system operation as it relates to the work must be demonstrated before undertaking any action. The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on at least one (1) item from each of the following component groups:

ailerons, elevators, rudders, trim tabs, speed brakes, spoilers, flaps and slats

actuators – mechanical, hydraulic, pneumatic or electric

mechanical flight control components (cables, pulleys, guides, fairleads, tension regulators, control rods, bellcranks, torque tubes, chains, sprockets, control sticks, wheels or columns, trim wheels or handles, rudder pedals).

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).

Where the unit is to be used for CASA licensing purposes the Assessor must also meet the criteria specified in the CASR Part 147 Manual of Standards.

Individuals being assessed who have already attained MEA351 Maintain airframe systems of basic light fixed wing aircraft have satisfied the requirements of this unit with regard to common Range of Conditions variables. The Log of Industrial Experience and Achievement records relating to MEA351 Maintain airframe systems of basic light fixed wing aircraft may be accepted as also meeting the evidence requirements for this unit in the applicable common areas.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
System is rendered safe in accordance with the applicable maintenance manual and isolation tags are fitted, where necessary, to ensure personnel safety 
Fixed wing flight control system component removal is carried out in accordance with the applicable maintenance manual while observing all relevant work health and safety (WHS) requirements 
Required maintenance documentation is accurately completed and correctly processed 
Removed components are tagged, sealed and packaged in accordance with specified procedures 
Components to be installed are checked to confirm correct part numbers, serviceability and modification status 
Mass balance of control surfaces to be installed is checked in accordance with the applicable maintenance manual, if required 
Installation is carried out in accordance with the applicable maintenance manual while observing all relevant WHS requirements 
Required maintenance documentation is completed and processed in accordance with standard enterprise procedures 

Forms

Assessment Cover Sheet

MEA305 - Remove and install aircraft fixed wing flight control system components
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEA305 - Remove and install aircraft fixed wing flight control system components

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: